Izinkampani eziningi kakhulu azitshali imali eyanele ekulungiseni imishini yazo, futhi ukuziba izinkinga zokunakekela akuziqedi izinkinga.
“Ngokokuba ngabakhiqizi abahamba phambili, ukulungisa kanye nokunakekela abasebenzi abaphakathi kwamaphesenti angama-30 kuya kwangama-35 ezindleko eziqondile zokusebenza,” kusho u-Erik Schmidt, uMphathi Wokuthuthukiswa Kwezisetshenziswa, uJohnson Crushers International, Inc. “Leso isici esikhulu kakhulu mayelana nokuba phezulu kwaleyo mishini.
Ukunakekela kuvame ukuba ngenye yezinto ezinciphayo, kodwa uhlelo lokulungisa olungenamali encane luzobiza imisebenzi eningi imali emgwaqeni.
Kunezindlela ezintathu zokunakekela: ezisebenzayo, zokuvimbela kanye nezibikezelo. Okusebenzayo ukulungisa okuthize kuhlulekile. Ukugcinwa kokuvimbela ngokuvamile kubhekwa njengokungadingeki kodwa kunciphisa isikhathi sokuphumula ngoba umshini uyalungiswa ngaphambi kokuhluleka. Ukubikezela kusho ukusebenzisa idatha yomlando wempilo yesevisi ukuze kunqunywe ukuthi umshini uzophuka nini bese uthatha izinyathelo ezidingekayo ukuze uxazulule inkinga ngaphambi kokuthi kwenzeke ukwehluleka.
Ukuze uvimbele ukwehluleka komshini, i-Schmidt inikeza amathiphu mayelana nezingqimba ze-horizontal shaft impact (HSI) kanye nama-cone crushers.
Yenza Ukuhlola Okubonakalayo Kwansuku zonke
Ngokuka-Schmidt, ukuhlola okubukwayo kwansuku zonke kuzobamba ukwehluleka okuningi okuzayo okungabiza ukusebenza ngesikhathi sokwehla okungadingekile nesivinjelwa. “Yingakho kuyingxenye yokuqala ohlwini lwami lwamathiphu okulungiswa kwe-crusher,” kusho uSchmidt.
Ukuhlolwa okubukwayo kwansuku zonke kuma-crushers e-HSI kufaka phakathi ukuqapha izingxenye ezibalulekile zokugqokwa kwe-crusher, njenge-rotor namalayini, kanye nezinto zokubonisa uphawu, njengezikhathi zolwandle kanye nokudweba kwe-amperage.
“Ukuntuleka kokuhlolwa kwansuku zonke kuqhubeka kakhulu kunalokho abantu abebengathanda ukukuvuma,” kusho uSchmidt. "Uma ungena ekamelweni elicindezelayo nsuku zonke futhi ubheke ukuvinjelwa, ukwakhiwa kwezinto ezibonakalayo nokuguga, ungavimbela ukwehluleka ukwenzeka ngokukhomba izinkinga zesikhathi esizayo namuhla. Futhi, uma usebenza ezintweni ezimanzi, ezinamathelayo, noma zobumba, ungase uthole ukuthi udinga ukungena lapho izikhathi ezingaphezu kwesisodwa ngosuku.”
Ukuhlola okubukwayo kubalulekile. Esimeni lapho isihambisi esingaphansi kwezitebele ze-cone crusher, okokusebenza kuzokwakhelana ngaphakathi kwegumbi lokubhidliza futhi ekugcineni kumise isishicileli. Impahla ingahlala ibambelele ngaphakathi ingabonakali.
“Akekho umuntu okhasayo phakathi lapho ukuze abone ukuthi isavimbekile ngaphakathi kwekhoni,” kusho uSchmit. “Khona-ke, uma sebethole ukuthi i-discharge conveyor iphinde ihambe, baqala i-crusher. Leyo yinto engafanele neze ukuyenza. Vala bese uphuma, bese ungena lapho futhi ubheke, ngoba impahla ingavimba kalula amagumbi, ibangele ukuguga okudlulele kanye nokulimala okulandelanayo kumshini wokuphikisa noma izingxenye zangaphakathi ezihlobene.
Ungayisebenzisi Kabi Imishini Yakho
Imishini ephushayo idlule imikhawulo yayo noma ukuyisebenzisela isicelo esingadalelwe yona noma ngokunganaki ukuthatha izinyathelo ezithile kuyizindlela zokusebenzisa kabi umshini.“Yonke imishini, kungakhathaliseki ukuthi umenzi wayo, inemingcele. Uma ubaphusha bedlule imingcele yabo, lokho kuwukuhlukumeza,” kusho uSchmidt.
Kuma-cone crushers, uhlobo olulodwa olujwayelekile lokuhlukumeza i-bowl float. “Futhi kubizwe ngokuthi i-ring bounce noma upper frame movement. Isistimu yokusiza yomshini eklanyelwe ukuvumela izinto ezingaphuki ukuthi zidlule emshinini, kodwa uma uqhubeka nokunqoba izingcindezi zosizo ngenxa yesicelo, lokho kuzodala umonakalo esihlalweni nezinye izingxenye zangaphakathi. Kuwuphawu lokuhlukumeza futhi umphumela ubiza ukwehlisa isikhathi nokulungisa,” kusho uSchmidt.
Ukuze ugweme ukuntanta kwesitsha, u-Schmidt uncoma ukuthi uhlole impahla yokuphakelayo engena ku-crusher kodwa ugcine i-crusher iklinyiwe. Uthi: “Ungase ube nenhlawulo eminingi kakhulu uma ungena ku-crusher, okusho ukuthi unenkinga yokuhlola—hhayi inkinga ecindezelayo,” usho kanje. "Futhi, ufuna ukuminyanisa i-crusher ukuze uthole amanani aphezulu wokukhiqiza kanye nokuchotshozwa okungama-degree angama-360." Ungadlali ngokuphakela i-crusher; lokho kuzoholela ekugugekeni kwezingxenye ezingalingani, osayizi bemikhiqizo abangajwayelekile kanye nokukhiqizwa okuncane. Umsebenzisi ongenalwazi ngokuvamile uzokwehlisa izinga lokuphakelayo kunokumane avule isilungiselelo eseceleni esiseduze.
Ku-HSI, u-Schmidt uncoma ukuhlinzeka ngokuphakelayo okokufaka okusezingeni eliphezulu ku-crusher, ngoba lokhu kuzokhulisa ukukhiqizwa ngenkathi kunciphisa izindleko, kanye nokulungiselela kahle okuphakelayo lapho kuchotshozwa ukhonkolo ogaywe kabusha ngensimbi, ngoba lokhu kuzonciphisa ukuxhuma ekamelweni kanye nokuphuka kwebha yokushaywa. Ukwehluleka ukuthatha izinyathelo ezithile zokuphepha uma usebenzisa okokusebenza kuwukuhlukumeza.
Sebenzisa Uketshezi Olulungile Nehlanzekile
Ngaso sonke isikhathi sebenzisa uketshezi olunqunywe umenzi futhi uhlole imihlahlandlela yabo uma uhlela ukusebenzisa okuthile okungekona okushiwo. “Qaphela lapho ushintsha ama-viscosity kawoyela. Ukwenza kanjalo kuzoshintsha nesilinganiso somfutho (EP) samafutha, futhi kungenzeka singenzi okufanayo emshinini wakho,” kusho uSchmidt.
U-Schmidt uphinde axwayise ngokuthi amafutha amaningi ngokuvamile awahlanzekile ngendlela ocabanga ngayo, futhi uncoma ukuthi uwoyela wakho uhlaziywe. Cabangela ukuhlunga ngaphambilini endaweni ngayinye yoshintsho noma yokusevisa
Ukungcola okunjengokungcola namanzi nakho kungangena kuphethiloli, kungaba lapho ugcinwe khona noma lapho ugcwalisa umshini. “Sezadlula izinsuku zebhakede elivuliwe,” kusho uSchmidt. Manje, zonke izinto eziwuketshezi zidinga ukugcinwa zihlanzekile, futhi kuqashelwa kakhulu ukugwema ukungcola.
“Izinjini ze-Tier 3 ne-Tier 4 zisebenzisa i-high-pressure injection system futhi, uma kukhona ukungcola kungena ohlelweni, bese usula. Uzogcina usushintsha amaphampu omjovo omshini futhi mhlawumbe nazo zonke ezinye izingxenye zesitimela zikaphethiloli ohlelweni,” kusho uSchmidt.
Ukusetshenziswa Okungalungile Kwenyusa Izinkinga Zokulungisa
NgokukaSchmidt, ukusebenzisa kabi kuholela ekulungiseni okuningi nasekuhlulekeni. “Bheka ukuthi kwenzekani futhi ulindeleni kukho. Ithini into yokuphakelayo enosayizi ophezulu engena emshinini kanye nesilungiselelo eseceleni esivaliwe somshini? Lokho kukunikeza isilinganiso sokunciphisa umshini,” kuchaza uSchmidt.
Kuma-HSI, u-Schmidt uncoma ukuthi ungeqi isilinganiso sokunciphisa esingu-12:1 ukuya ku-18:1. Izilinganiso zokunciphisa ngokweqile zehlisa amanani okukhiqiza futhi zifinyeze impilo ye-crusher.
Uma weqa lokho i-HSI noma i-cone crusher eklanyelwe ukukwenza ngaphakathi kokucushwa kwayo, ungalindela ukwehlisa isikhathi sokuphila sezingxenye ezithile, ngoba ubeka izingcindezi ezingxenyeni zomshini ebezingaklanyelwe ukuthwala lokho kucindezeleka.
Ukusetshenziswa kabi kungaholela ekugqokeni komugqa ongalingani. "Uma i-crusher igqoke phansi ekamelweni noma phezulu ekamelweni, uzothola amaphakethe noma ihhuku, futhi kuzodala ukulayisha ngokweqile, kungaba yi-high amp draw noma isitsha esintantayo." Lokhu kuzoba nomthelela omubi ekusebenzeni futhi kubangele ukulimala kwesikhathi eside ku-componentry.
Idatha Yomshini Wokhiye Wokulinganisa
Ukwazi izimo zokusebenza zomshini ezijwayelekile noma ezimaphakathi kubalulekile ekuqapheni impilo yomshini. Phela, awukwazi ukuthi umshini usebenza nini ngaphandle kwezimo ezijwayelekile noma ezimaphakathi zokusebenza ngaphandle uma wazi ukuthi ziyini lezo zimo.
“Uma ugcina incwadi yokungena, idatha yokusebenza yesikhathi eside izodala ithrendi futhi noma iyiphi idatha engaphandle kuleyo threndi ingase ibe inkomba yokuthi kukhona okungalungile,” kusho uSchmidt. "Ungakwazi ukubikezela ukuthi umshini uzohluleka nini."
Uma usufake idatha eyanele, uzokwazi ukubona okuthrendayo kudatha. Uma usuwazi amathrendi, izinyathelo zingathathwa ukuze kuqinisekiswe ukuthi azidali isikhathi esingahlelelwe. "Zingaki izikhathi zokwehla kwemishini yakho?" Kubuza uSchmidt. “Kuthatha isikhathi esingakanani ngaphambi kokuthi i-crusher ime ngemva kokucindezela inkinobho yokumisa? Ngokuvamile, kuthatha imizuzwana engu-72, isibonelo; namuhla kuthathe imizuzwana engu-20. Ikutshelani yona leyo?”
Ngokuqapha lezi nezinye izinkomba ezingaba khona zempilo yomshini, ungakwazi ukuhlonza izinkinga kusenesikhathi, ngaphambi kokuthi okokusebenza kuhluleke ngenkathi kukhiqizwa, futhi ukusevisa kungahlelelwa isikhathi esizokubiza isikhathi esincane sokuphumula. Ukulinganisa kuyisihluthulelo ekwenzeni ukulungiswa okubikezelwayo.
I-ounce yokuvimbela ibiza iphawundi lokwelapha. Ukulungisa nokunakekela kungase kubize kodwa, ngazo zonke izinkinga ezingase ziphakame ngenxa yokungazixazululi, kuyindlela engabizi kakhulu.
Isikhathi sokuthumela: Nov-09-2023