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Imbangela yokwehluleka kanye nokwelashwa kwe-conical flying cone ephukile

Okubizwa nge-flying cone, ngolimi oludumile, ukuthi i-cone ayinayo inombolo evamile yokushwibeka kanye ne-swing stroke, futhi inombolo yokuzungeza ngomzuzu idlula inombolo eshiwo yokuguquguquka. Isivinini esivamile sokuzungezisa ikhoni n=10-15r/min njengesivinini somkhawulo we-crusher ongalayishiwe, lapho isivinini sokuzungezisa ikhoni sidlula leli nani elishiwo, kuyikhoni endizayo. Lapho i-crusher inokwehluleka kwe-cone endizayo, uwoyela we-spherical bear uzophonswa ngaphandle, futhi insimbi engena ekamelweni elichotshozayo "izondiza", futhi i-crusher ayikwazi ukudlala indima yokuchoboza ore. Ezimweni ezimbi kakhulu, kuzodala umonakalo ku-spindle nezinye izingxenye, ezithinta ukusebenza okuvamile. Ukuze siqede leli phutha, kufanele siqale siqonde imbangela ye-cone endizayo, ukuze sithathe izinyathelo ezifanele zokulondoloza. Kunezizathu eziningi ze-cone endizayo, futhi isizathu ngasinye siqukethe izici ezihlukahlukene ezithonya, eziyinkimbinkimbi, ngakho-ke kuyadingeka ukuhlaziya isici ngasinye esithonya, ukuthola imbangela eyinhloko yephutha, futhi ubeke phambili izinyathelo zokuvimbela.

1, ithayela lesitsha nekhoni okuyindilinga okufanayo okungekuhle Ngenxa yokuthi i-crusher isebenza isikhathi eside endaweni enothuli, edlidlizayo, ithayela lesitsha se-cone eliyisiyingi eligugayo lesikhathi eside, ukuze ubukhulu bethayela lesitsha bunciphe kancane kancane, indandatho yangaphakathi. kokuxhumana kwe-tile yesitsha, i-cone ehambayo iyancipha, ngaleyo ndlela ibhubhise izimo zokusebenza ezizinzile ze-cone ehambayo, shintsha ithrekhi evamile yokugijima ye-cone.

Imishini yokuchoboza

Lapho imishini isebenza, i-spindle izoshayisana nengxenye engezansi ye-cone bushing, okuholela ekugxilweni kokucindezeleka, ukuze ukuphela okuphansi kwe-cone bushing ukugqoka isivinini kukhuphuke, i-gluing ivele, futhi ivele iqhume, okuholela ekhoneni endizayo. Ukuze kuqinisekiswe ukusebenza okujwayelekile kwe-cone, kuyadingeka ukwenza izingxenye ezimbili kwezintathu zendawo yokuxhumana ye-tile yesitsha yonke endandeni yangaphandle, ingxenye eyodwa kwezintathu yendandatho yangaphakathi kanye ne-cone surface ayithinteki, ngakho-ke. ukuthi i-spindle kanye ne-cone bushing ithintana nengxenye engenhla yokuphakama kwe-cone bushing, futhi ukuguga kwendawo yokuxhumana kubonakala ngesikhathi sokugcinwa kwe-crusher. Uma i-spherical bearing ingathintani ne-cone sphere ehambayo eduze nendandatho yayo yangaphandle, kodwa eduze nendandatho yayo yangaphakathi, futhi i-conical spindle ixhumene ne-cone bushing engxenyeni engezansi, kungacatshangwa ukuthi ukukhiqizwa kwendiza endizayo. ikhoni ihlobene nokuthintana okungavamile phakathi kwe-spherical bear kanye ne-cone sphere ehambayo, futhi izixazululo eziyinhloko yilezi: ① Khulisa inkaba indawo yendandatho yangaphakathi yethayela lesitsha, ububanzi bebhande lokuxhumana buyi-(0.3R-0.5R)(R irediyasi evundlile ukusuka emgqeni omaphakathi wegiya eliyindilinga ukuya ebholeni elingaphandle), kanye nokujula kwegroove h= 6.5mm. ② Indandatho yangaphakathi ye-tile yebhola iyaklwejwa futhi icutshungulwe, futhi indawo yokuxhumana ayikho ngaphansi kwamaphoyinti angu-3-5 endaweni engu-25mm*25mm, futhi igebe le-wedge lengxenye okungathintwayo ngu-0.3-0.5mm. Ngemuva kokucubungula nokuhlanganisa ngale ndlela, ingaqinisekisa ukuthi indawo engaphandle ye-sphere ingaxhunywa.

2, ukuphotha kwe-cone kanye ne-cone bushing ukungasebenzi kahle kwe-contact bushing kanye nezici zokuthintana zokuphotha ijenali enkulu yokuphotha kanye negebe elincane lokuhlanganisa, ububanzi be-shaft encane negebe lokuhlanganisa, i-spindle ne-cone bushing eduze nobude obugcwele bokuthintana okufanayo noma engxenyeni engenhla yekhoni. bushing contact umfaniswano, khona-ke Isigaxa kungaba ezinzile futhi operation evamile. Lapho i-eccentric bushing i-skews esihlahleni esiqondile, ukuxhumana phakathi kwe-spindle kanye ne-cone bushing kubi, kuzokwenza ukuthi i-cone endizayo kanye ne-bushing iphule.
Kunezizathu ezimbalwa zokuphambuka kwe-eccentric bushing:
(1) Umzimba we-crusher awufakiwe endaweni. Iphutha leleveli yomzimba kanye nephutha lokuma kwesikhungo kufanele kulinganiswe ngokunembile, futhi ukubekezelela izinga akufanele kube kukhulu kuno-0.1mm ubude bemitha ngalinye. Ukuma kusekelwe emugqeni omaphakathi wembobo engaphakathi yomkhono omaphakathi, ukalwa ngesando esilengayo, futhi ukuchezuka okuvumelekile kokuma akungaphezu kuka-0.15%. I-overdifference yeleveli kanye nokuma kuzolimaza izingxenye zokudlulisela ku-crusher. Kulesi simo, kuyadingeka ukuvumelanisa kabusha isisekelo se-crusher ngokuqondile nangokuvundlile, ulungise i-gasket yeqembu ngalinye, sebenzisa i-welding kagesi ukuze ubone i-gasket, bese uqinisa ibhawudi lehange bese uthela usimende. (2) Ukungalingani kwe-thrust disc. Ngenxa yejubane eliphezulu lendandatho yangaphandle, ukugqokwa kwendandatho yangaphandle kubi kakhulu kunendandatho yangaphakathi, futhi i-eccentric bushing iyatsheka. Ukuchezuka komkhono we-eccentric shaft kwandisa ukuguga kweringi yawo yangaphandle, futhi kokubili kuthonya omunye komunye ukuze kwenze ukugqokwa kube kubi kakhulu, kube nzima kakhulu ukuchezuka. Ngakho-ke, ekugcinweni kwansuku zonke, i-thrust disc ivame ukudilizwa futhi ihlolwe, futhi uma itholakala ukuthi igqokile, ingaqhubeka nokusebenzisa i-lathe ngokusho kobukhulu bayo obujwayelekile "inyama ende".
(3) Lungisa ukujiya okungalingani kwe-bevel gear gap gasket. Lapho kulungiswa igebe lezinyo, ubukhulu be-gasket engezwe ngaphansi kwe-thrust disc abulingani, noma uma kukhona udoti oxutshwe phakathi kwe-gasket ngesikhathi sokufakwa, i-eccentric bushing izobe ihlanekezelwe. Ngakho-ke, lapho i-crusher ilungiswa, umkhono we-cylinder uvalwa ukuze uvimbele uthuli kanye nemfucumfucu ukuthi ingangeni, futhi i-gasket isulwa ngendwangu.
(4) Ukufakwa okungafanele kwe-thrust disk. Uma i-upper thrust disc ifakiwe, iphinikhodi eyindilinga ayifaki ngokugcwele imbobo yephini ngaphansi komkhono we-eccentric shaft futhi ibangele ukuthi itsheke. Ngakho-ke, isikhathi ngasinye lapho kukalwa ukujula kwe-thrust disk, indawo ehambisanayo yephinikhodi ejikelezayo imakwa ukuze kuqinisekiswe ukuhlangana okuphelele. 3 Ukucaciswa okungalungile phakathi kwezingxenye Ukuvunyelwa okuyinhloko kokufakwa kwe-crusher kuhlanganisa igebe phakathi komkhono womzimba kanye ne-shaft eqondile, i-shaft eyinhloko kanye ne-cone bushing. Lapho i-crusher isebenza ngokujwayelekile, ifilimu yamafutha okugcoba enokwethenjelwa kufanele yakhelwe phakathi kwezindawo ezihlukahlukene zokungqubuzana ukuze kunxeshezelwe amaphutha okukhiqiza nokuhlanganisa izingxenye ukuvimbela ukwanda nokuguqulwa okushisayo, futhi kufanele kube negebe elifanele phakathi kwezindawo.

Phakathi kwazo, igebe lomkhono womzimba liyi-3.8-4.2mm, kanti igebe lomlomo ongaphezulu le-cone bushing lingu-3.0-3.8mm kanti igebe lomlomo ophansi liyi-9.0-10.4mm, ukuze umlomo ongaphezulu ube mncane nomlomo ophansi enkulu. Igebe lincane kakhulu, kulula ukulishisa futhi libangele i-cone endizayo; Igebe likhulu kakhulu, lizoveza ukudlidliza kokushaqeka, linciphise kakhulu impilo yesevisi yengxenye ngayinye. Ngakho-ke, indlela yokucindezela okuholayo isetshenziselwa ukukala usayizi wegebe wengxenye ngayinye phakathi nokufakwa ngakunye ukuze kuhlangatshezwane nezidingo zayo zepharamitha.

I-4, i-crusher yokugcoba engalungile ohlelweni lokusebenza, ukungqubuzana phakathi kwezindawo ezithintana futhi ezinokunyakaza okuhlobene kudinga ukungenelela kwamafutha okugcoba ukuze enze ukuthambisa kwe-hydrodynamic. Ukugcoba okwanele komshini kuzothuthukisa ukungqubuzana phakathi kwezingxenye, ukunciphisa ukuguga, nokuqinisekisa ukusebenza okuvamile komshini. Kodwa-ke, uma izinga lokushisa likawoyela, umfutho kawoyela kanye nenani likawoyela lesistimu yokugcoba linganele, ikakhulukazi indawo yokusebenza ye-crusher inokhahlo, uthuli lukhulu, futhi uhlelo oluvikela uthuli, uma lungakwazi ukudlala indima yalo efanele, luzongcolisa kakhulu. amafutha okugcoba futhi ayikwazi ukwenza ifilimu yamafutha, ukuze amafutha okugcoba angagcini nje ukudlala indima yokugcoba, kodwa azokwandisa ukugqoka kwendawo yokuxhumana futhi abangele i-cone endizayo.

Ukuze ugweme i-cone endizayo ebangelwa ukugcoba okungalungile, kuyadingeka ukuhlola njalo izinga likawoyela esiteshini sokugcoba, futhi usebenzise isihlungi samafutha ukuhlanza amafutha okugcoba lapho i-NAS1638 iphakeme kunezinga le-8; Hlola iringi yothuli lwekhoni, isipontshi sothuli kanye newasha yothuli njalo, futhi uyishintshe kusenesikhathi uma igugile noma iqhekekile ukuze unciphise uthuli nothuli; Qinisa ukuhlolwa kwamabala nsuku zonke kanye nokusebenza kwangemuva, umshini wokugaya kufanele uhlole ukuthi amanzi angangeni uthuli avuliwe yini ngaphambi kokuqala ukuvimbela uthuli ukuthi lungangeni kumafutha okugcoba.

Ngokuhlaziywa kwephutha okungenhla kanye nokwamukelwa kwezinyathelo ezihambisanayo, kungavimbela ngempumelelo futhi kuxazulule ukwehluleka kwe-conical ephukile ye-fly cone, kuyilapho kumisa ngokuqinile ukusebenza kwansuku zonke, ukugcinwa nokulungiswa kabusha, ukuqinisa ukuphathwa kwemishini kanye nokugcinwa kwendawo, ukubamba ikhwalithi yesixhumanisi ngasinye. , ukusetshenziswa okulungile, ukunakekelwa ngokucophelela, gwema ngempumelelo ukwenzeka kokuhluleka kwe-fly cone, noma ngisho nokungabikhona ukwenzeka.


Isikhathi sokuthumela: Oct-14-2024